How to Clean Screen Printing Screens (Ink, Emulsion & Haze)

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Quick answer: Cleaning a screen printing screen has four steps: (1) scrape off excess ink and remove the rest with an ink remover or press wash, (2) strip the stencil with emulsion remover and rinse with a pressure washer, (3) degrease the mesh, and (4) if a ghost image or stain is left, treat it with a haze remover. Between colors on the same job you only need step 1; when the job is done ("reclaiming") you do all four.

Two kinds of "cleaning"

Cleaning ink onlyReclaiming the screen
WhenBetween colors, end of the day, re-running the same designJob finished — you want a blank screen for a new design
What comes offInk only; the stencil staysInk, stencil (emulsion), stains and haze
ChemicalsInk remover / press washInk remover, emulsion remover, degreaser, haze remover if needed

Step 1 — Remove the ink

  1. Scrape as much ink as you can back into the container with a scoop or spatula. Uncured plastisol can be reused.
  2. Spray or wipe both sides of the image area with an ink remover such as Franmar Bean-e-doo plastisol ink remover, quart ($18.00) or CCI JP-53 press wash / screen opener, gallon ($30.00), and wipe with a shop rag until the mesh is clear.
  3. Do not use water on plastisol — it will not dissolve it. Water-based ink, on the other hand, rinses with water while it is still wet.

Ink dried in the mesh on press? A screen opener / press wash in a spray bottle clears it without pulling the screen. Browse press washes and screen openers.

Step 2 — Remove the emulsion (stencil)

  1. Make sure all ink is gone first — emulsion remover cannot get through a layer of ink.
  2. Apply emulsion remover to both sides with a scrub pad or brush: Franmar Strip-e-doo emulsion remover, gallon ($51.50) or Chromaline Chroma/Strip iSC, gallon ready-to-use ($26.95).
  3. Let it work for the time on the label, but do not let it dry on the mesh — dried remover can lock the stencil in.
  4. Pressure-wash from both sides until all the emulsion is gone, then rinse with water.

Want one product for ink and stencil? Franmar One-Step ink & emulsion remover, gallon ($58.95) removes both. Shop all emulsion removers.

Step 3 — Degrease

Scrub the mesh with a screen degreaser, rinse well and let it dry in a clean, dust-free area. Degreasing removes oils and remover residue so the next coat of emulsion sticks evenly — it is the best defense against pinholes.

Step 4 — Remove ghost images and haze (only if needed)

A faint "ghost" of an old design, or a stain from ink pigment, can stay in the mesh even when it is clean. Light stains usually do not affect the next print. If the ghost blocks the mesh or shows in your next exposure, use a haze remover such as Franmar D-Haze remover, gallon ($81.00) or Easiway 701N screen wash & stain remover, quart ($21.00), following the label exactly — haze removers are strong chemicals, so wear gloves and eye protection. Shop dehazers and haze removers.

Tools that make screen cleaning faster

Common screen cleaning problems

ProblemLikely causeFix
Emulsion will not come offInk left on the screen, remover dried, or the screen was over-exposed / post-hardenedClean all ink first, keep remover wet, use a stronger stripper or haze remover
Ghost imageInk pigment or stencil residue locked in the meshHaze remover; prevent with prompt cleaning after each job
Pinholes on the next screenGrease or dust on the meshDegrease and dry in a clean room
Torn meshPressure washer too close, or worn meshBack the tip off; re-mesh or replace the screen

Chemicals are sold with their safety data sheets — follow the label and SDS for dilution, dwell time and protective equipment. Opened chemicals cannot be returned (see returns).

Frequently asked questions

How do you clean screen printing screens?

Scrape off the ink, remove what is left with ink remover or press wash, strip the stencil with emulsion remover and a pressure washer, degrease, and use a haze remover only if a ghost image remains.

What do you use to clean plastisol ink off screens?

A plastisol ink remover or press wash, such as Franmar Bean-e-doo or CCI JP-53. Water does not dissolve plastisol.

How do you remove emulsion from a screen?

Remove all ink first, then apply emulsion remover to both sides, keep it wet for the time on the label, and pressure-wash the stencil out.

Why won’t the emulsion come off my screen?

Usually because ink was left on the stencil, the remover dried on the mesh, or the screen was over-exposed or hardened. Clean the ink first, keep the remover wet, and use a haze remover or stronger stripper for stubborn stencils.

How do I get rid of ghost images on screens?

Use a haze remover made for screen printing and follow the label. Light ghosting that does not block the mesh usually will not affect the next print.

Can I clean water-based ink with water?

Yes, while it is still wet. Dried water-based ink needs a screen opener or ink remover.

Need help picking reclaim chemicals or a washout booth?
Buckets of Ink is a screen printing supply house and equipment dealer in Tempe, Arizona. Ask about our discounts, starter packages and great financing on equipment — we'll help you get into your next machine.
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Call 480-229-7806 · Showroom & pickup: 906 S Priest Dr, Suite 101, Tempe AZ 85281 · In-stock orders placed by 2:30 PM Arizona time ship the same day · Free ground shipping on orders over $500 (equipment excluded; see shipping and returns).

Related guides: How to make a screen · All screen printing chemicals · Emulsion removers · Plastisol ink guide · Screen printing kits · What is screen printing?

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