High-Chroma RFU Plastisols for Modern Production Needs
The Wilflex Epic Rio system provides a refined, contemporary palette formulated for smooth application, stable viscosity, and trustworthy wash resistance on cotton and blended garments. As part of our Screen Printing Supplies hub, this spoke points decorators toward essential plastisol inks in scalable container sizes including 5 Gallon, 1 Gallon, and 1 Quart.
Epic Rio’s Ready-for-Use formulation promotes smooth stencil release and reliable edge definition across long print sessions. Shops can integrate these colors into established formulas for repeatable tinting. Track squeegee durometer, flood technique, and off-contact adjustments to preserve deposit thickness and visual density.
Mesh Selection and Underbase Approach
Start with 110–156 mesh for dense spot colors and foundational underbases or transition to 180–230+ for delicate halftones and detail. Dark garments benefit from a strategic white underbase to elevate saturation without adding unnecessary weight. Flash only enough to accept the next layer and maintain intercoat adhesion.
Temperature and Wash Validation
Typical plastisol performance centers around 320°F (160°C) through the ink film. Validate temperatures with accurate probes and verify durability through controlled laundry testing. Record dryer settings and garment behavior for consistent repeat work.
Color Mixing Control in Epic™ Rio
Epic Rio colors allow predictable formulation. Keep drawing tools clean, standardize light sources, and log mixture ratios for ongoing accuracy. Maintain controlled viscosity and re-evaluate cure whenever additives are introduced to adjust hand and flow.
Sizes & Ordering Guidance
Select 5 Gallon pails for busy presses and extended fulfillment, 1 Gallon for routine production, and 1 Quart for targeted accent colors. Reference options such as Light Royal 47600 — 5G, Maroon 45400 — 1G, and Navy 60000 — 1QT.
Buckets of Ink fulfills nationwide orders and provides workflow guidance from decorators who understand production pressure and timeline demands. If you are updating palettes, scaling equipment, or aligning brand mixes, our support team can align Epic Rio selections with garments, mesh, and press schedules. Visit the storefront to match ink choice with process goals.
