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Plastisol Inks – Best Screen Printing Ink for Polyester Fabrics

When it comes to screen printing polyester, choosing the right ink is essential for achieving vibrant, durable prints. Plastisol inks are the gold standard for polyester fabrics due to their excellent adhesion, brilliant color reproduction, and long-lasting durability. At Buckets of Ink, we offer the best screen printing ink for polyester—specifically formulated to create bold, vivid prints on polyester, poly-blends, and performance apparel.

Why Choose Plastisol Inks for Polyester Screen Printing?

Plastisol inks are the top choice for screen printers looking to produce high-quality, durable prints on polyester fabrics. Unlike water-based inks, plastisol inks sit on top of the fabric and bond during the curing process, providing vibrant colors, opacity, and resistance to wear and fading. This makes plastisol ink for polyester perfect for activewear, team uniforms, and high-performance garments.

Key Benefits of Plastisol Inks for Polyester:
Plastisol inks provide exceptional opacity on polyester fabrics. Even when printing on dark fabrics, these inks offer bold, bright colors that stand out. Additionally, plastisol inks are crack-resistant, making them ideal for items that undergo repeated washing or heavy wear. The inks offer a smooth finish, preserving garment comfort while maintaining vibrant color that doesn't fade. With quick flash and curing times, plastisol inks ensure faster production speeds, improving overall efficiency for your shop. They are also compatible with automatic and manual presses, making them versatile for different production setups.

Best Screen Printing Ink for Polyester – High-Quality Plastisol Inks

When it comes to screen printing on polyester fabrics, not all inks are created equal. We carry top-performing plastisol inks from trusted brands like Avient Wilflex and WM Plastics. These brands have developed specialized inks that provide superior opacity, smooth application, and long-lasting results on polyester apparel.

Avient Wilflex Inks for Polyester Printing
Avient Wilflex is a leader in the screen printing ink industry, known for their Epic Series and Epic Rio inks. These inks are specifically formulated for polyester fabrics and provide exceptional color vibrancy, excellent wash durability, and ease of use.

Key Features of Wilflex Inks for Polyester:
Epic White is the best white ink for polyester fabrics, delivering maximum opacity and a smooth finish. Epic Rio Colors are known for their bright, rich pigments, perfect for vibrant, multi-color designs. Epic Clear Base is ideal for soft, lightweight prints while maintaining flexibility on polyester fabrics. Wilflex inks also come in a Non-Phthalate Formula, offering safe, eco-friendly options without compromising on quality or performance.

WM Plastics Inks for Polyester Apparel
WM Plastics is another industry leader offering high-quality plastisol inks for polyester. Their Ultimate White, Titan White, and Avalanche White inks are specially designed to provide smooth, durable prints that adhere well to synthetic fabrics.

Key Features of WM Plastics Inks:
Avalanche White is known for its ultra-high opacity, perfect for polyester prints. Titan White offers excellent coverage, fast flashing, and resistance to cracking. WM Plastics inks provide a soft-hand finish, ensuring a comfortable feel on polyester fabrics. Their inks are also great for polyester blends, designed to bond effectively to polyester, cotton blends, and performance wear.

How to Achieve the Best Results When Printing on Polyester with Plastisol Ink

While plastisol inks are highly effective on polyester fabrics, achieving the best results requires some key considerations and tips. Here’s what you need to know to get the most out of your polyester prints.

Use the Right Mesh Count
When printing on polyester, a mesh count of 110–156 is recommended for best ink coverage and detail. Higher mesh counts (156+) are great for fine details, while lower mesh counts (110–130) work well for bolder designs and heavier ink deposits.

Pre-Heat the Polyester
Polyester fabrics can sometimes resist ink adhesion, so using a pre-heating process can improve ink bonding. This step can help the ink adhere better and reduce the risk of fading or cracking.

Proper Curing is Essential
Ensure that the plastisol ink is fully cured to achieve the best durability. Polyester fabrics require a higher curing temperature than cotton, typically around 320°F (160°C) for 2–3 minutes.

Use Special Additives for Performance Apparel
If you're printing on performance polyester (like moisture-wicking fabric), consider using a soft-hand additive or a stretchable plastisol to ensure that the print moves with the fabric without cracking.

Nationwide Shipping & Expert Support from Buckets of Ink

At Buckets of Ink, we offer nationwide shipping for our premium plastisol inks. Whether you’re located in California, Texas, New York, or Florida, we ensure quick delivery so your shop never experiences downtime. Need advice on which ink to choose for polyester printing? Our team of experts is available to guide you through ink selection, setup, and curing techniques.

Shop the Best Plastisol Inks for Polyester Now

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